Difference between revisions of "EPower"
From Enterprise Wiki
m (→Enterprise mainboard preparation) |
m (→Bill of materials (BOM)) |
||
(21 intermediate revisions by the same user not shown) | |||
Line 9: | Line 9: | ||
* 5 V @ 1.5 A channel A, | * 5 V @ 1.5 A channel A, | ||
* 5 V @ 1.5 A channel B. | * 5 V @ 1.5 A channel B. | ||
− | The current limitation of the 5 V stabilizer is set at 3.7 A [I = 37125 / R1] (the maximum possible current is 7 A, if need, but it could damage the | + | The current limitation of the 5 V stabilizer is set at 3.7 A [I = 37125 / R1] (the maximum possible current is 7 A, if need, but it could damage the circuity of the computer). |
+ | |||
+ | Maximum values (limited by used components) are: | ||
+ | * 12 V @ 1.0 A, | ||
+ | * 5 V @ 2.3 A per channel (both 5A+5B @ 4.5 A). | ||
+ | This is much more than the original power source (12 V @ 0.15 A and 2x 5 V @ 1 A). | ||
− | |||
− | |||
− | |||
− | |||
=How to install= | =How to install= | ||
The author has made every effort to make the module as reliable and safe to use as possible. However, | The author has made every effort to make the module as reliable and safe to use as possible. However, | ||
Line 26: | Line 27: | ||
* pliers | * pliers | ||
==Enterprise mainboard preparation== | ==Enterprise mainboard preparation== | ||
− | |||
− | |||
The following components should be desoldered from the motherboard: | The following components should be desoldered from the motherboard: | ||
+ | {| | ||
+ | | | ||
* C8 (100 µF) | * C8 (100 µF) | ||
* C9 (100 µF) | * C9 (100 µF) | ||
Line 47: | Line 48: | ||
* R15 (1.5 kΩ) | * R15 (1.5 kΩ) | ||
* R16 (3.9 kΩ) | * R16 (3.9 kΩ) | ||
− | [[File: | + | | [[File:desoldering.png|250px]]<br><center>Remove these components</center> |
+ | | [[File:removed.jpg|250px]]<br><center>Desoldered components</center> | ||
+ | | [[File:EPprepared.jpg|250px]]<br><center>Prepared mainboard</center> | ||
+ | |} | ||
==Installing the module== | ==Installing the module== | ||
− | + | {| | |
− | + | | | |
− | The module pins are matched to holes after the components: | + | The module pins are matched to holes left after the components: |
* D2 (both holes), | * D2 (both holes), | ||
* TR3 (ground), | * TR3 (ground), | ||
Line 59: | Line 63: | ||
The holes in which the module is installed should be very carefully cleaned of tin residues.<br> | The holes in which the module is installed should be very carefully cleaned of tin residues.<br> | ||
Especially the holes after the transistor TR3 and the U21 chip due to their smaller diameter.<br> | Especially the holes after the transistor TR3 and the U21 chip due to their smaller diameter.<br> | ||
− | '''Do not force the pins.''' Despite careful assembly, it is possible to slightly tilt the pins from the vertical. They should be corrected if necessary.<br> | + | '''Do not force the pins.''' Despite careful assembly, it is possible to slightly tilt the pins from the vertical.<br> |
+ | They should be corrected if necessary.<br> | ||
The position of the pins is very precisely matched and the module should be allow gently slide into place.<br> | The position of the pins is very precisely matched and the module should be allow gently slide into place.<br> | ||
When soldering, make sure that the module adheres to the main board (up to the height of pin spacers).<br> | When soldering, make sure that the module adheres to the main board (up to the height of pin spacers).<br> | ||
Line 65: | Line 70: | ||
The main stabilizer is intentionally undercut to allow the existing heat sink to be screwed. | The main stabilizer is intentionally undercut to allow the existing heat sink to be screwed. | ||
− | [[File: | + | | [[File:EPower_fitting.jpg|200px]]<br><center>Module fitting</center> |
+ | | [[File:EPower_pins.jpg|200px]]<br><center>Cut the excess of pins</center> | ||
+ | | [[File:EPower_inside.jpg|250px]]<br><center>Installed EPower module</center> | ||
+ | |} | ||
+ | |||
+ | =How to make the EPower= | ||
+ | ==Scheme== | ||
+ | [[File:EPower_scheme.png|200px]] | ||
+ | ==PCB== | ||
+ | * Gerber files [[https://enterpriseforever.com/hardware/enterprise-power-module-epower/?action=dlattach;attach=20940 EPower.gbr.zip]] | ||
+ | [[File:EPower_pcb.png|200px]] | ||
+ | ==Bill of materials (BOM)== | ||
+ | {|class="wikitable" | ||
+ | !RefDes | ||
+ | !Name | ||
+ | !Value | ||
+ | |- | ||
+ | | +9||TESTPOINT|| | ||
+ | |- | ||
+ | | +12||TESTPOINT|| | ||
+ | |- | ||
+ | | +5A||TESTPOINT|| | ||
+ | |- | ||
+ | | +5B||TESTPOINT|| | ||
+ | |- | ||
+ | | 0V||TESTPOINT|| | ||
+ | |- | ||
+ | | C1||CAP_0805||10 nF | ||
+ | |- | ||
+ | | C2||CAP200RP||220 µF / 25 V | ||
+ | |- | ||
+ | | C3||CAP200RP||15..22 µF / 25 V | ||
+ | |- | ||
+ | | C4||CAP200RP||15..22 µF / 25 V | ||
+ | |- | ||
+ | | C5||CAP200RP||15..22 µF / 25 V | ||
+ | |- | ||
+ | | C6||CAP_0805||470 nF | ||
+ | |- | ||
+ | | C7||CAP_0805||1 nF | ||
+ | |- | ||
+ | | C8||CAP200RP||180..220 µF / 10 V (low ESR) | ||
+ | |- | ||
+ | | C9||CAP200RP||180..220 µF / 10 V (low ESR) | ||
+ | |- | ||
+ | | C10||CAP200RP||220 µF / 25 V (low ESR) | ||
+ | |- | ||
+ | | C11||CAP200RP||220 µF / 10 V | ||
+ | |- | ||
+ | | C12||CAP_0805||100 nF | ||
+ | |- | ||
+ | | C13||CAP_0805||330 nF | ||
+ | |- | ||
+ | | D1||C3D08060G||6 A Schottky diode | ||
+ | |- | ||
+ | | D2||S1A||1 A universal diode | ||
+ | |- | ||
+ | | D3||S1A||1 A universal diode | ||
+ | |- | ||
+ | | D4||SK110||1 A Schottky diode | ||
+ | |- | ||
+ | | E1||EMIFIL||MURATA NFM21PC475B1A3D | ||
+ | |- | ||
+ | | E2||EMIFIL||MURATA NFM21PC475B1A3D | ||
+ | |- | ||
+ | | E3||EMIFIL||MURATA NFM21PC104R1E3D | ||
+ | |- | ||
+ | | L1||DE_1207||22 µH @ 4.7 A | ||
+ | |- | ||
+ | | L2||DE_0704||22 µH @ 2.3 A | ||
+ | |- | ||
+ | | L3||DE_0704||22 µH @ 2.3 A | ||
+ | |- | ||
+ | | L4||DE_0704||15 µH @ 1.4 A | ||
+ | |- | ||
+ | | L5||DE_0704||15 µH @ 1.4 A | ||
+ | |- | ||
+ | | R1||RES_0805||10 kΩ (current output limiter) | ||
+ | |- | ||
+ | | R2||RES_0805||3 kΩ | ||
+ | |- | ||
+ | | U1||LM2679T-5|| | ||
+ | |- | ||
+ | | U2||LM2585S-12|| | ||
+ | |} | ||
=Links= | =Links= | ||
Thread on the Enterprise Forever forum [https://enterpriseforever.com/hardware/enterprise-power-module-epower/ Enterprise Power module - EPower] | Thread on the Enterprise Forever forum [https://enterpriseforever.com/hardware/enterprise-power-module-epower/ Enterprise Power module - EPower] | ||
+ | =Manual in other languages= | ||
+ | [[EPower (Spanish)|Español]] | ||
+ | |||
+ | [[EPower (Polski)|Polski]] | ||
+ | |||
+ | [[EPower (Deutsch)|Deutsch]] | ||
+ | |||
+ | [[EPower (Magyar)|Hungarian]] |
Latest revision as of 14:07, 5 June 2018
Contents
Brief information
The EPower module replaces the original Enterprise power circuits.
Specification
The module has three power sources:
- 12 V @ 0.7 A,
- 5 V @ 1.5 A channel A,
- 5 V @ 1.5 A channel B.
The current limitation of the 5 V stabilizer is set at 3.7 A [I = 37125 / R1] (the maximum possible current is 7 A, if need, but it could damage the circuity of the computer).
Maximum values (limited by used components) are:
- 12 V @ 1.0 A,
- 5 V @ 2.3 A per channel (both 5A+5B @ 4.5 A).
This is much more than the original power source (12 V @ 0.15 A and 2x 5 V @ 1 A).
How to install
The author has made every effort to make the module as reliable and safe to use as possible. However,
You make any modifications inside of your equipment at your own risk !
What you need
- EPower module
- screwdriver
- soldering iron
- tin extractor
- solder tin
- pliers
Enterprise mainboard preparation
The following components should be desoldered from the motherboard:
Installing the module
How to make the EPower
Scheme
PCB
- Gerber files [EPower.gbr.zip]
Bill of materials (BOM)
RefDes | Name | Value |
---|---|---|
+9 | TESTPOINT | |
+12 | TESTPOINT | |
+5A | TESTPOINT | |
+5B | TESTPOINT | |
0V | TESTPOINT | |
C1 | CAP_0805 | 10 nF |
C2 | CAP200RP | 220 µF / 25 V |
C3 | CAP200RP | 15..22 µF / 25 V |
C4 | CAP200RP | 15..22 µF / 25 V |
C5 | CAP200RP | 15..22 µF / 25 V |
C6 | CAP_0805 | 470 nF |
C7 | CAP_0805 | 1 nF |
C8 | CAP200RP | 180..220 µF / 10 V (low ESR) |
C9 | CAP200RP | 180..220 µF / 10 V (low ESR) |
C10 | CAP200RP | 220 µF / 25 V (low ESR) |
C11 | CAP200RP | 220 µF / 10 V |
C12 | CAP_0805 | 100 nF |
C13 | CAP_0805 | 330 nF |
D1 | C3D08060G | 6 A Schottky diode |
D2 | S1A | 1 A universal diode |
D3 | S1A | 1 A universal diode |
D4 | SK110 | 1 A Schottky diode |
E1 | EMIFIL | MURATA NFM21PC475B1A3D |
E2 | EMIFIL | MURATA NFM21PC475B1A3D |
E3 | EMIFIL | MURATA NFM21PC104R1E3D |
L1 | DE_1207 | 22 µH @ 4.7 A |
L2 | DE_0704 | 22 µH @ 2.3 A |
L3 | DE_0704 | 22 µH @ 2.3 A |
L4 | DE_0704 | 15 µH @ 1.4 A |
L5 | DE_0704 | 15 µH @ 1.4 A |
R1 | RES_0805 | 10 kΩ (current output limiter) |
R2 | RES_0805 | 3 kΩ |
U1 | LM2679T-5 | |
U2 | LM2585S-12 |
Links
Thread on the Enterprise Forever forum Enterprise Power module - EPower